Iron Concentrate

Iron ore is one of the steel products produced in the steel industry. Steel production is very extensive and includes various types. Another highly valuable product in the steel industry is iron concentrate. This product is widely used in industrial sectors due to its non-flammability and non-explosiveness. In this article, we aim to familiarize you with the types of this industrial product as well as the price of iron concentrate.

What is Iron Concentrate?

This product is extracted and produced from the steel industry. Concentration means compacting and compressing at high temperatures. This product is made from the combination of several rich raw materials and various types of rocks, including magnetite and hematite, which are converted into powder during the extraction and market entry phase. That is why the name “concentration” was chosen for this powdered product, which is mostly used to increase the grade and value of iron ores.

This product has a dark black color and is used as a raw material for the production of products such as iron pellets, sponge iron, furnaces, etc. Among the reasons that have made this product highly valuable in the industry are factors such as the absence of environmentally harmful substances, non-flammability, rapid production, and cost-effectiveness.

Considering that a part of the economic income is dependent on the production of this material, and the demand for this material is increasing, a product like iron concentrate has been able to meet the needs of applicants and the iron market completely and at an affordable price by increasing the quality of iron ores.

The process and method of iron concentrate production

As mentioned, this product does not have any impurities or harmful substances, which is why it increases the grade of iron ores. Concentrate is distributed in the form of powder in workshops and industrial companies. There are complex stages for its production, which we will discuss in the following sections.

Crushing Stage

Crushing is the first stage of concentrate production. This stage requires raw materials, so iron ores with dimensions larger than 15 and 90 centimeters are introduced into the production cycle for conversion into concentrate. These ores are crushed using a crusher machine, and all crushed pieces must be no larger than 25 centimeters. After that, these crushed iron pieces are transported by a conveyor into a device called a sieve and crusher. At the end of this stage, all the rocks should have an approximate size of 30 millimeters and be extracted uniformly.

Grinding Iron Concentrate

Grinding is another stage of iron concentrate production. As said before, the rocks should have dimensions of about 30 millimeters after the final crushing stage, but since this product is in the form of powder, it needs to be further ground. In the grinding stage, you can use different devices such as semi-autogenous mills, pressure mills, and ball mills.

Grading Stage

Iron concentrate does not contain any excess materials, and the reason for this is that in the grading stage, all the excess materials are separated from the powder using a device called a magnetic separator. This device pours the powder onto a belt, and the excess materials adhere to this belt, resulting in the completion of the separation and purification process.

Dewatering Stage

The particles produced in the previous stages contain some water, which reduces the grade of this product. In the dewatering stage, the water inside the particles will be completely absorbed. Strong filters, thickeners, and flocculants are used for this separation. Flocculants are substances that not only separate the water but also compress the particles. With the help of this substance, the processed particles of iron concentrate adhere strongly together, and as a result, the final product is produced using other equipment.

Tips for Buying Iron Concentrate

Iron concentrate is used in many industrial and manufacturing sectors. In addition to its use in various industries, it is also used in the iron smelting industry due to its purity and high grade. Considering the efficiency of this product, it is important to pay attention to a few points before purchasing to avoid any losses. First, pay attention to its authenticity. Genuine iron concentrate powder has a soft texture, while counterfeit products usually contain coarser granules.

Also, be careful about the weight when buying. Genuine iron concentrate powder has a lower weight, while counterfeit products may have a much heavier weight in a smaller volume. Additionally, consider the brand of the manufacturer and their production history to ensure you are purchasing the genuine product.

Price of Iron Concentrate

Several factors influence the price of iron concentrate, with the most important ones being the price of oil and various steel products. Oil plays a role in the production of some raw materials used in the production of concentrate, so fluctuations in oil prices can affect the price of this product. Another influential factor is changes in the exchange rates of foreign currencies.

Some of the raw materials for this product are not only produced domestically but also imported from countries such as China and Turkey. Transportation costs and taxes also impact the price of this product. Therefore, a specific price cannot be considered, and you should make your purchase based on the current market price.

Final Words

Considering the mentioned points, you can visit the website Kaladasht.com for more information and to purchase a quality product. By filling out the relevant form on this website, you can also receive other services.

Frequently Asked Questions (FAQs)